Contamination Control System
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| Removal of
contamination from cotton is technically very challenging. The
ever growing demand of customers was instrumental in development
of SIEGER "Sonoptic" with following features. |
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Direct material flow |
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Hybrid system - Optic + Ultrasonic |
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Dust free, no mirrors |
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Highly reliable state-of-the-art imaging and electronics |
The direct system
eliminated unnecessary bends in material flow thereby minimizing
fibre neps.
Combination of Optics and Ultrasonic
results in efficient identification of colored, white as well as
hidden contamination with high efficiency. |
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| Optics |
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Ultrasonic |
In optical section of the system, contaminates are identified based on color. SIEGER 'Sonoptic' uses the most advance digital CCD line scan cameras with high scan rates and resolution.
The images from the camera are digitally transferred to image processor. Software with advance neura network and artificial intelligence for evaluation. |
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SIEGER "Sonoptic" uses Ultrasonic imaging to identify the contaminants based on density. The high accuracy and speed of the sensors enable identification of white Polymers and hidden contaminants of different densities. Signal from sensors are efficiently processed by unique embedded sonic signal processors. |
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Sonic Sensors
Twin array ultrasonic sensors on both sides of material flow scans material seamlessly. High frequency pluses is used to detect contamination accurately.
Embedded Processing
The Sonic signals are converted to digital images by embedded proprietary processor, discriminating signals between cotton and contamination.
System Integration
Online image pattern of coating and contamination is continuously memorized. This memory will be readjusted according to variations in the process from time to time.
Advanced Optics
Reliable industrial grade cameras from world’s leading manufacturers. Speeds up to 12,000 frames with high resolution. Cameras are digital CCD line scan configuration.
Camera Link Protocol
Cameras connected to image processing hardware with latest industrial camera link protocol. Transfer speeds are extremely FAST and external influence is completely eliminated.
Neural Network
Image Processing is carried out with proprietary algorithms and the decision is using neural networks. Discrimination of contamination is similar to the signal processed by human brain. |
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MIS
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Extensive MIS using all statistical information enables precise fine-tuning and control of material. Onscreen dianostics helps easy operation.
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Reliability
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All the components are sourced from world's leading manufacturers. Latest technology and reliability ensures trouble free operation for several years.
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R&D
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The best R&D for images processing and dedicated for vision system development. tie-up with leading institutes like IIT for on going Research and Development.
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Layout |
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1-Bale Plucker |
| 2-Primary
Cleaner |
| 3-Mixer |
| 4-FineCleaner |
| 5-Sieger CCS |
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| Technical Specification*
(Standard Equipment) |
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| Dimension in mm |
| Duct Size |
-1200 X 80 (Single Line) |
Length
Width
Height |
1225
1685
3275 |
| Production Capacity |
- After Fine Opener
- Material Velocity
- Upto 600 kgs/hr.
- Upto 12m / sec. |
| Detection |
- 2 Nos. Digital line scan cameras
Scan Rate Upto 2 khz |
| Control System |
- Industrial Embedded PC with
dedicated high performance imaging hardware |
| Ejection |
- High speed pneumatic ejection nozzles
Compressed air 6 kg / cm2 |
| Power |
- 3 Phase 415 Volts - 50 Hz 1.5 Kw
- compressed air at 6 bar |
| * Technical details given in this catalogue will be subject to change without prior notice |
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